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AGS Jicin - Jicin

Jungmannova 11, 506 48 Jicin, Czech Republic
Phone +420(0)433500111 , Fax +420(0)433523854
www.ags.cz

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About us

Company description

HISTORY

Production of agricultural machines in Jicín has a history more than one hundred years old. In 1888, the tradesman František Knotek along with his two brothers established a factory for production of agricultural machines and tools. The production assortment included besides others the ploughs, seeders, weeding machines, hay turners and hay rakes and later also threshers. In 1895, the production of grass and corn reapers was launched and in 1904 after seven-year-old development the factory introduced the production of reaper binders. The quality products were sold well both on the Czech markets and markets of Austria – Hungary and also on the markets of the tzarist Russia. With the growing interest in the goods produced, the factory extended. At that time more than a hundred employees used to work in this factory. In 1913, the forging foundry was built and ten years later the production of steel frogs/clips and inserts to forged and cast fingers of cutter bars was launched. The above-mentioned products were imported from Germany until then.

The world economic depression in the thirtieth showed in the company Knotek a spol. (Knotek and company) in cutting the production down and dismissal of employees. The economy was not recovered until 1936, when the largest boom of the company started. The number of employees increased up to 800 people. Then the production was reduced again during the Second World War and the number of employees in the year 1945 was 426.

The factory was put under the state control after the Second World War and it became the part of the group of enterprises of Agrostroj. The supporting products were binders, grass machines and potato diggers. The name of the factory was changed to Agrostroj Jicín, national enterprise in 1950. The production started to concentrate to machines for harvest of the corn, fodder plants and root crops.

In 1965, Agrostroj Jicín became the part of VHJ Zbrojovka Brno, into which the crucial producers of the agricultural technology were concentrated with the target to connect the scientific research bases with the developmental bases.

In the end of 1964, the reconstruction of the part of foundry was commenced into the machining shop of rolls inserted for internal-combustion motors. Gradually the melting shop equipped with the electric induction furnaces was built as well as the casting house. The machining lines were installed, too. The operation was commenced in the end of the year 1966.

The technical standard of the company significantly increased by introducing the production of inserted rolls. The production achieved up to 1 million of inserted rolls in a year. The main customers include the companies such as Zetor Brno, Liaz Jablonec nad Nisou, Avie Praha and ZTS Martin.

Agrostroj as the company with the monopoly position in production of the beet machines and minor agricultural mechanization achieved a massive expansion within the frame of countries of RVHP (Council for Mutual Economic Assistance = CMEA) in the seventieth and eightieth. The number of employees rose up to even 3 thousand.

With respect to the beet machines, the company was successful in production of the type of the six-row-self-running cutter with the trade description 6-OCS. The construction of the assembly shop was completed in 1978 for assembly of these large harvesters and in 1982 the central material warehouse was completed.

In the area of the minor agricultural mechanization, the manufacture under the license of the company Gutbroad was launched - motor reaper MF 70 and modular machine Terra. The products under the license were gradually replaced with the products of the own production of the company with marking VARI system in the year 1986, which was produced in the branch plant in Libice nad Cidlinou, as well as UNI system in the year1990.

The enterprise was strongly focused on the markets of CMEA and so the change of the political system in 1989 entailed the loss of the market, which formed more than 90% of sales at that time.

The enterprise singled out from VHJ Zbrojovka, later named as Agrozet in 1990 and on 1 January 1991 it became the joint-stock company. On 1 January 1990 the branch plant in Libice nad Cidlinou became independent. The privatization of the enterprise was commenced with the coupon method. The enterprise was ranked into the 2nd wave of the coupon privatization, which proceeded in the second half of the year 1994.

The 1st General Meeting of the stockholders took place on 9 May 1995. This milestone meant the beginning of the private joint-stock company without involvement of the foreign capital. The control block of shares was gained by the company SECO, a.s.Turnov. In 1996, the business name was changed as AGS Jicín a.s.

New owners made a decision on keeping the existing production orientation and they started a difficult way of the company restructuring.

In 2001, the joint-stock companies AGS, SECO, Seco Trans, Seco GROUP and Eligius merged. The legitimate merge was registered in the Business register on 4 February 2002 and it meant a termination of above-mentioned joint-stock companies via their consolidation with a succession company Seco GROUP.
The trademark AGS was maintained.

The company is a legal entity established in compliance with a Czech Law for an indefinite period.

The current production assortment was stabilized in the ninetieth especially by introduction of the production of small tractors for arrangement of grass areas, implementation of new melting furnaces along with transfer to production of the ductile cast iron for the automobile industry and in the area of inserted rolls in particular by commencement of deliveries for an important Finnish producer of SISU Diesel motors.

To increase the competitive ability of own products on the market, the company gained the majority share in two foreign companies. One company is AGS-Haizhu in China focused in inserted rolls and the second one is the company TMD-AGS in Bosna and Herzegovina focused in minor agricultural mechanization.

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Products

Products

Engineering production

Mowing and soil processing machinery represents a basic production line of the engineering plant. 95% of products are exported in EU countries. The main production line is produced in the engineering plant using modern technologies; there are free capacities available which we offer for production of custom-made products in accordance with the demands of the customers.
Possibility of prompt designing using CAD, CAM means

MOULDS - PATTERNS - TOOLS

The MOULDS, PATTERNS, TOOLS centre was established by progressive joining of the Pattern Shop, Tool Shop and General Overhaul Centre. A considerable share of activities of the MPT centre represents work for external customers where we can offer production in the fields listed below.

* Production of patterns, pattern plates and core boxes up to
the size of 1000x1000x500mm
* Aluminium mould gravity casting including construction
* Cast-iron moulds for low-pressure aluminium casting
* Pressure casting dies for aluminium, zinc and plastic casting
* Forging dies, trimming dies, draws, bents and all types of fixtures
including construction
* Designs
* Production of machine components
* Designs and production of single-purpose or special machines
for a given technology
* Repairs of machine tools
* Custom-made machining PRODUCTION TECHNOLOGIES AND EQUIPMENT

CNC machining, sparking, precise drilling, gun drilling, grinding, slotting, turning, milling, production of gearing, planning (1270 x 4000), locksmith’s works, welding.
Designing and machining in the Pro/Engineer CAD/CAM system. QUALITY ENSURING

Quality is ensured through inspection on special measuring apparatuses (Mitutoyo three-axis coordinate measuring machine, distance meter, microscope, digital and special gauges, etc.), through measuring centre certified in the QM system in accordance with CSN, ISO 9002 and VDA 6.1 standards.


NODULAR CASTINGS

Materials used

The metal is gravity-cast into Bentonit mixtures, the following metals are used:
* Nodular iron according to DIN EN 1563
* EN-GJS 400-15
* EN-GJS 500-7
* EN-GJS 600-3
* EN-GJS 700-2 Dimensions and Weights

The AGS foundry can produce smaller castings ranging from 0,2 to 7 kg. The size of
castings is limited by the maximum size of the dies/moulding bales ( 400 x 500 x -315 mm ). Production technology and equipment

To manufacture models and pattern plates,AGS uses its own modelling shop, which among other things, utilizes a CNC milling machine controlled by data prepared by PROEngineer 2000 CAD/CAM systems. Cores are manufactured using the hot-box/cold-box method.
Moulding is then performed on a DISAMATIC 2110 Mk2 automatic moulding line wirth a vertical parting line, where the size of mould bales is 400 x 500 x 110 -310 mm. Material properties can be modified by subsequent heat treatment in gas furnaces. Quality assurance

The basic testing and inspection capabilities are based on the control and monitoring of melts using an ARL 2460 spectrometer, and tests performed in sand, metalographic and mechanical laboratories. Non-destructive testing using magnetic dipping and ultrasound is also performed.
We guarantee the quality of our production by utilizing our QM system, which is certified according to ISO 9001:2000 and ISO TS 16949:2002.
These certificates were awarded by LLOYD'S REGISTER QUALITY ASSURANCE in September 1998 and February 2000. - Principal markets

* Automotive, truck and of road industry

Cylinder liner castings

Materials used

Metal is centrifugally-cast into sand lining ( croning method ) or gravity-cast into Bentonit mixtures. Alloyed grey iron DIN EN 1561/EN GJL-250 ( GG25 ) is used. Dimensions and weights

The AGS foundry can produce medium and large cylinder liner castings up to 50 kg. Our machining shop facilitates the production of the following dimensions:
Outer diameter max. 220 mm
Inner diameter min. 60 mm/max. 160 mm
Maximum length 450 mm
Maximum weight 50 kg Production technology and equipment

To manufacture the models and pattern plates, AGS uses its own modelling and tooling shop, which, among ther things, utilizes a CNC milling machine controlled by data prepared by PROEngineer 200 CAD/CAM systems.
Metal is melted in 6-ton medium-frequency induction furnaces and kept a 3.2-ton dosage furnace. Moulding is then performed either centrifugally on a 12-position moulding carousel, or statically on a DISAMATIC 2110 Mk2 automatic moulding line.
The cylinder liner machining shop utilizes 4 classic machining lines, one fully automated ALFING line, and one line consisting of HYUNDAI HIT CNC lathes and SP 30 CNC.
The working surface of cylinder liners in honed using NAGEL, GEHRING machinen. Quality assurance

We guarantee the quality of our production by utilizing our QM system certified according to DIN EN ISO 9001:2000 and ISO TS 16949:2002 . These certificates were awarded by LLOYD´S REGISTER QUALITY ASSURANCE in September 1998 and February 2000.
The basic testing and inspection capabilities are based on the control and monitoring of melts using an ARL 2460 spectrometer, and tests performed in sand, metalographic and mechanical laboratories. Our own measurement lab performs 3D measurements using a MITUTOYO machine,which measures the circularity and roughness of surfaces. - Principal markets

Manufacturing of cars, trucks

Competences

Materials

  • Construction or carbon steel
  • Stainless steel

Certificates

  • ISO 9001
  • TS 16949